Savings Generation System for Manufacturing. Production Optimization in the Era of Industry 4.0

    Maximize OEE and eliminate bottlenecks through the engagement of line workers. The CostWise system is the digital backbone of your Continuous Improvement and Total Productive Maintenance (TPM) culture.

    Key KPIs improved by CostWise

    OEE Increase

    Scrap Rate reduction

    Production Lead Time reduction

    MTBF indicator improvement

    Energy cost reduction

    What if every idea actually mattered?

    An employee has an idea on Monday morning. Before finishing coffee, it's already in the system.

    The manager sees it instantly. A decision is made the same day. No emails, no bureaucracy.

    Implementation generates savings. Real money flows back to the company — and to the idea's author.

    The team sees results. Motivation grows. More ideas emerge naturally.

    This is not a vision of the future — it can be your company today.

    Tools designed for production floors

    From shop-floor to management – an ecosystem to support Lean Manufacturing and eliminate all types of waste. Designed to improve finances through Cost-saving activities.

    Digitalization of Shop-floor Management

    Replace paper suggestion boards with a digital workflow. Allow operators to report improvements directly at the production workstation, reducing response times for process and maintenance engineers.

    Support for TPM and Autonomous Maintenance

    Catalog ideas for predictive machine maintenance. Every suggestion affecting MTBF or MTTR is automatically prioritized, reducing the risk of unplanned line downtime.

    Savings validation using the Gemba method

    Verify suggestions where value is created. The system supports ideation verification processes directly on the production line, enabling rapid A/B testing and evaluation of the impact on Takt Time.

    Safety and 5S Management

    Integrate Near-Miss reports with the Kaizen system. Support 5S standards by engaging employees in workstation audits and Poka-Yoke initiatives.

    Energy Efficiency Impact Analysis

    In an era of rising utility costs, promote ideas that reduce the consumption of energy, compressed air, or coolant. Report real operational savings in unit terms (Cost per Piece).

    Escalation and SMED Implementation Module

    Reduce changeover times through employee suggestions. The system allows for quick processing of improvements in internal and external operations, directly supporting production flexibility.

    Security

    Full tenant data isolation, RLS, encryption, and GDPR compliance.

    Multi-tenant

    Each organization operates in an isolated environment with its own settings and data.

    Why is CostWise the foundation of a modern factory?

    In production, repeatability, quality, and cost are what matter. CostWise helps manage these parameters through the intellectual potential of those closest to the processes.

    Surge in profitability (EBITDA)

    Eliminating process waste (Muda) and optimizing raw material consumption translates directly into lower manufacturing costs (COGS) and higher operating margins.

    Building a Zero Defects culture

    Employees become the guardians of quality. Poka-Yoke mechanisms reported by operators eliminate errors at the source, reducing warranty claim costs and rework.

    Rapid adaptation to High-Mix Low-Volume

    In a dynamic production environment, employees know best how to improve flow. CostWise allows for the instant implementation of small changes that collectively shorten Lead Time.

    Retention of skilled operators

    A sense of agency and real influence over one's workstation radically increases employee engagement, which is crucial given the current shortage of specialists.

    Data transparency for Management

    No more guesswork. You receive hard data on the number of improvements implemented, implementation time, and actual savings generated across the entire organization.

    ROI Calculator

    See how much you can save with CostWise

    £1,500,402

    Net profit / year

    251071%

    Return on Investment (ROI)

    158

    Implemented ideas / year

    Platform cost: £50/mo · Annual savings: £1,501,000

    Plans & Pricing

    Choose the plan that fits your organization.

    How many hidden savings are dormant in your production processes?

    Join manufacturing leaders who have turned employee suggestions into measurable financial profits.

    Contact

    Have questions? Write to us.