Production Cost Optimization

    Reduce downtime, increase OEE, and eliminate Muda waste with an intelligent employee idea management system dedicated to modern production halls.

    Key KPIs improved by CostWise

    Increase in OEE

    Lead Time Reduction

    Improvement of First Time Quality Indicator

    Reduction of Scrap Costs

    Reduction of Changeover Time

    What if every idea actually mattered?

    An employee has an idea on Monday morning. Before finishing coffee, it's already in the system.

    The manager sees it instantly. A decision is made the same day. No emails, no bureaucracy.

    Implementation generates savings. Real money flows back to the company — and to the idea's author.

    The team sees results. Motivation grows. More ideas emerge naturally.

    This is not a vision of the future — this could be your company today.

    Tools Tailored to Production Needs

    Transform suggestions from the workshop into measurable operational profits using advanced Lean Manufacturing methodologies.

    Kaizen Lifecycle Management

    Full digitalization of improvement suggestions. Automate the flow of ideas from machine operator to process engineer, eliminating bottlenecks in approving changes on the line.

    OEE Monitoring in Relation to Innovation

    Analyze how implemented employee ideas influence process cost optimization and product quality improvement. Correlate suggestions with real data.

    SMED Prevention and Setup Time Reduction

    Collect and test ideas to reduce changeover times. Utilize the operational knowledge of staff to implement Single Minute Exchange of Die improvements.

    Competence and Engagement Matrix

    Build a Growth Mindset culture. The system automatically rewards the most proactive employees, supporting the creation of interdisciplinary teams that solve quality problems.

    Problem Exchange

    A marketplace where managers post challenges and employees propose solutions.

    Reports & Analytics

    Automatic reports, savings statistics, trend reports, and comprehensive dashboards.

    Security

    Full tenant data isolation, RLS, encryption, and GDPR compliance.

    Multi-tenant

    Each organization operates in an isolated environment with its own settings and data.

    Why Do Production Leaders Choose CostWise?

    In an environment of high margin pressure, CostWise becomes the operating system for your Continuous Improvement strategy.

    Measurable Increase in Profitability

    Eliminating 7 types of waste (Muda) directly translates into a reduction in unit production cost, increasing the plant's competitiveness.

    Building a Lean Culture

    Transition from reactive firefighting to proactive process improvement by every employee, from operator to factory director.

    Faster Problem Solving (RCA)

    Shorten the time from problem identification to corrective action implementation thanks to lightning-fast communication.

    Employee Retention

    Employees whose voices are heard and who have a real impact on their workplace are less likely to leave for competitors, drastically reducing recruitment and onboarding costs.

    ISO Compliance

    Digital audit trail for all improvement activities, facilitating certification and maintenance of quality management standards.

    ROI Calculator

    See how much you can save with CostWise

    £792,402

    Net profit / year

    132597%

    Return on Investment (ROI)

    122

    Implemented ideas / year

    Platform cost: £50/mo · Annual savings: £793,000

    Plans & Pricing

    Choose the plan that fits your organization.

    Does your production line utilize the full potential of employee ingenuity?

    Join modern factories that save millions by optimizing bottom-up processes.

    Contact

    Have questions? Write to us.